Making and tuning

How a handpan is actually built, what the tuner is doing with the hammer, and what it takes to become a maker yourself.

A handpan is a thin steel dome whose tuning lives entirely in the shape and tension of the metal. There are no strings to adjust, no reeds to swap and no frets to reposition. Everything you hear was put there with a hammer and is held in place by the residual stress in the sheet. That single fact explains almost everything odd about how these instruments are made: why one takes forty to eighty hours of skilled work, why it has to be tuned and rested and tuned again over weeks, why makers scrap a meaningful proportion of what they start, and why waiting lists of a year or more are normal rather than a sign of a badly run workshop.

The craft was genuinely closed in the 2000s and has opened up a great deal since, mostly because deep drawn shells, tuning tools and spectrum analysis software became things you can simply buy. What has not become buyable is the skill. These pages are honest about that: they will tell you exactly what the process is, and also that knowing the process is a small fraction of being able to do it.

Where makers disagree, and they disagree about a lot, particularly shell forming methods and heat treatment, these pages say so rather than picking a winner.

Contents#

IDQuestionLevel
MAK-01How is a handpan made, from flat sheet to finished instrument?beginner
MAK-02How are handpan shells formed, and does the method change the result?intermediate
MAK-03What is nitriding, and why do makers do it?intermediate
MAK-04How are the tone fields laid out on the shell?intermediate
MAK-05How is an individual note shaped?intermediate
MAK-06Why is a handpan tuned, rested and retuned over and over?intermediate
MAK-07How are the two shells joined?intermediate
MAK-08How many instruments do makers scrap, and why?advanced
MAK-09How long does one handpan take to make?beginner
MAK-10What is a tuner actually listening and looking for?advanced
MAK-11How do you move the three partials independently with a hammer?advanced
MAK-12What tools does a handpan tuner use?intermediate
MAK-13Why is tuning so hard to learn, and how long does it take?advanced
MAK-14What are “stress relief” and “settling”, and why might a new instrument shift?intermediate
MAK-15Can I make my own handpan, and should I?beginner
MAK-16What does it realistically take to start making handpans?intermediate
MAK-17Are there handpan making courses, and where?intermediate
MAK-18Can I make a handpan from a propane tank or gas bottle?beginner
MAK-19Is there money in making handpans?advanced
MAK-20How do makers learn, given how secretive the craft has been?advanced

Files#

See also: Anatomy and construction, Acoustics and physics, Care and maintenance, Business and legal


Becoming a maker

An honest look at what building handpans actually involves: the money, the space, the years, the courses that exist, and whether there is a living in it.

How handpans are made

The full journey from a flat disc of steel to a tuned instrument: shell forming, heat treatment, note layout, shaping, repeated tuning and final assembly.

The tuning craft

What a handpan tuner is actually doing: the partials they chase, the tools they use, why the skill takes years, and why a new instrument can still move.